When it comes to generating precise cuts in substantially bolstered concrete and masonry infrastructures, track sawing concrete is a process that is both speedy and efficient. Track sawing concrete can be employed for a broad range of tasks, including but not limited to sawing through ramps, doors, windows, and vent openings, as well as producing angled cuts. In some cutting operations, such as demolition division cutting, track saws might also be suitable.
When compared to other concrete saws, such as wire sawing and stitch drilling, track sawing concrete is distinguished by its high degree of precision and smoothness of cut. Track saws have a cutter head that is either hydraulic or electrical, and it is installed on a track that is attached to the component of the structure that is being cut. During the cutting process, the head goes along the track while being propelled by either an electric or hydraulic unit.
A guard protects the blade during this time. The blade of the saw can be adjusted to the desired cutting depth by lowering the saw. The fact that track sawing concrete can be controlled remotely increases both their safety and their accuracy. In addition to their adaptability, track saws come in a broad variety of types, allowing them to tackle a diverse selection of cutting tasks.
How is Track Sawing Concrete Employed?
Track sawing concrete is extremely helpful, particularly when it comes to the demolition of specific parts rather than the entirety of a wall or floor structure. This service makes use of either a hydraulic or three-phase electric saw, with the head of the saw being fixed on a track system that is subsequently secured to the material that is being cut.
After that, the head moves along the track, which is driven by either an electrical unit or a hydraulic unit, depending on the configuration. The saw is then thrust into the concrete in a sequence of strokes while the Track Sawing procedure is being carried out. This continues until the minimum depth of up to 750 mm has been attained.
Why Should Track Sawing Concrete be Employed?
Although track sawing concrete is most commonly utilized for the purpose of cutting cement or brick/block walls, these saws can also be placed to use on cement slab and any other smooth surfaces where floor sawing may not be a viable option because of a shortage of space to securely maneuver a floor saw or inadequate ventilation that is needed when making use of traditional floor sawing machinery. By placing the track at an inclination and running it up the stair steps, it is also feasible to decrease the width of stairs using diamond track saw.
Because track sawing concrete method employs a stationary trail upon which the sawing motor is placed, the resulting slices are exactly straight, smooth, and clean—attributes that cannot be achieved with any other technique of cutting concrete. The track saw is an extremely safe device in both its handling and its use. Because it is controlled by a portable handheld panel, the operator is allowed to stay at a fair distance away from the track saw, so removing any potential dangers posed by flying debris and the like.
When track sawing concrete, the saw will always have a blade guard attached to it to further decrease the likelihood of injury. While the track saw is cutting through large sections of concrete to make rectangular apertures, it is possible that extra cuts will need to be formed in order to completely isolating a part of concrete that is to be removed. This, however, can be averted if it proves to be required by drilling holes with a diamond core drill in each edge to entirely disengage the section that is to be removed.
As is the case with the vast majority of approaches to cutting diamonds, a steady stream of water is fed into the blade as it rotates. This serves two purposes: it keeps the diamond pieces cool and prevents the formation of dust. The slurry that is ultimately formed as a result of sawing can be kept using wet vacuums, which will result in a finish that is clean and uncluttered.
The addition of water helps prevent the diamond blade from layering over, which is another potential danger. This happens when the metal adhesive of a diamond segment closes over the revealed diamond that is contained within the section due to the component being overheated. When the diamond is covered in this manner, the pace at which concrete is cut is slowed down considerably.
The following are some advantages of track sawing concrete:
- Excellent for cutting openings in walls, entrances, and windows, as well as lowering wall heights and creating spaces for elevator shafts.
- Wall sawing is a potential alternative that can be used in situations where there is limited working area.
- It is possible to cut to a depth of one thousand millimeters.
- Utilizing a remote control from a secure distance
- Electrically operated on three phases, with no emissions of gases or fumes.
Safety Considerations in Track Sawing Concrete
There are key concerns with track sawing concrete, such as safety, that make this method vital to ensure workers are safe and the operation will run smoothly. PPE includes safety goggles, ear protection, dust masks, gloves, and steel-toed boots, as concrete cutting may send off flying debris, noise, and dangerous dust.
This is also where regular equipment inspections become necessary, especially checking for diamond blade integrity and the stability of the track system. A broken or damaged blade, or a track that is out of alignment, could result in an accident involving kickback or an uneven cut. Proper maintenance of the saw in terms of the motor, cables, and water supply-where wet cutting is involved-requires great attention to prevent malfunction and assure smooth operation.
Moreover, the work area should be kept safe; barriers and cautionary signs must be put in place to prevent unauthorized personnel from entering the cutting zone. Operators of the track sawing concrete equipment are supposed to be trained and qualified, following proper procedures in operating the starting, conducting work, and shutting down of the equipment.
This would be overloading the saw, or rushing too fast through the concrete-either of which can cause overheating or blade failure, each of which increases the chance of injury. The second important consideration involves dust control. Since cutting concrete produces fine silica dust, wet cutting techniques or dust extraction systems should be utilized to minimize airborne particles, especially in enclosed areas.
Electrical safety is important when the equipment for track sawing concrete is used, and quite often water is involved as a dust-suppressing agent. Proper grounding of machines and good condition of power cables ensure prevention against shocks or electrical fire. It also suggests emergency procedures like shutdown of machinery in case of malfunction and access to first aid kits. If this safety is followed, the workers can track saw concrete with minimal risk while improving the overall project efficiency.
Track Sawing Concrete vs. Other Concrete Cutting Methods
Several advantages of track sawing concrete over other concrete cutting methods make the device very viable for certain applications. Among the key advantages of it are the accuracy provided by the equipment. On account of having a saw on a fixed track, it guarantees that cuts are straight and accurate, especially during work on big and thick concrete structures such as walls, floors, and bridges.
While doing so, the method is superior in performing the deepest and controlled cuts with minimal vibration of the structure, hence reducing the risk of destroying the facility. On the other hand, handheld saws or jackhammers create a highly severe vibration, meaning lesser precision and possible structural problems.
The other advantage of track sawing concrete includes heavy-duty tasks: cutting through reinforced concrete and making long, straight cuts in big slabs. Other methods may also be effective for this, like wire sawing or circular saws, but these track saws are better in stability and require less labor because the track system guides the saw for smoother operation.
Besides, track sawing is much quieter and far less dusty with wet cutting systems compared to methods such as jackhammering, which would produce a greater amount of noise and dust, making it a safer option and one that is more friendly to the environment. Overall, track sawing concrete is a very efficient and accurate means; hence, it is ideal for complex and large-scale concrete cutting projects where accuracy, speed, and minimal disruption are paramount.
Environmental Impact and Waste Management in Track Sawing Concrete
Track sawing concrete, generally speaking, is much easier on the environment than so many other methods of concrete cutting, with precision that minimizes waste. Two of the primary reasons track sawing bears only a minimal amount of waste material are due to its accuracy, which confines unnecessary overcutting, resulting in less debris left from the concrete.
The result is cleaner cuts, which entails fewer corrections with less use of resources. Track sawing in concrete, in accompaniment with wet cutting techniques, helps suppress dust, reducing the release of harmful silica particles into the air-a serious health and environmental concern in concrete cutting.
Further, the waste management practices considered responsible in concrete track sawing include collecting concrete debris and recycling the materials, often reusing them in new construction projects, therefore reducing demand for virgin materials. Water utilized in wet cutting can be reutilized through filtration systems to minimize water use and avoid wastewater contamination of areas around the construction site.
These waste management strategies integrated into the track sawing concrete method turn a fairly non-eco-friendly method of cutting into a highly sustainable and eco-friendly way, while still sustaining efficient construction practices with protection of the environment.
Concrete Wall Cutting Contractors
At Advance Cutting, we provide concrete wall cutting services, which are frequently used to saw concrete flooring and walls for a broad range of purposes. Included in this are new skylights, ventilation duct apertures, doorways, and decreasing the elevation of the foundation wall. Because of recent advancements in mountings, it is now possible to cut at angles of up to 45 degrees.
Cutting concrete using a track saw is a well-known method for cutting expenses associated with demolition services and building work. We have years of experience in track sawing in Sydney, and we have provided this service to a large number of residential and commercial customers throughout the state of New South Wales. Get a quote for our track sawing services by filling out the form below:
Recent Comments